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Machinery Gear Casting with Precision Machining
Machinery Gear Casting with Precision Machining
Machinery Gear Casting with Precision Machining
Machinery Gear Casting with Precision Machining
Machinery Gear Casting with Precision Machining

Machinery Gear Casting with Precision Machining

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Payment Type:T/T
Incoterm:FOB,CFR,CIF
Min. Order:5 Ton
Transportation:Ocean,Land,Air
Port:Tianjin
Product Attributes

BrandA&M Manufacturing Company Ltd

Packaging & Delivery
Selling Units : Ton
Package Type : Export standard packing
Product Description


Product Description


At A & M Manufacturing Company Ltd, we excel in the production of gears using a combination of Investment Casting technique and Precision Machining. With our expertise and state-of-the-art facilities, we offer a comprehensive solution for the manufacturing of high-quality gears tailored to meet our clients' specific requirements.

Investment Casting Technique:


Utilising the investment casting technique, also known as lost-wax casting, we create intricate and precise gear components with exceptional detail and dimensional accuracy. Our investment casting process involves the following steps:

Pattern Creation: The process begins with the creation of patterns, which are replicas of the desired gear design. These patterns are typically made from wax and are used to create the moulds for casting.

Mould Making: The patterns are then used to create ceramic moulds, which are formed around the patterns and later heated to remove the wax, leaving behind a cavity in the shape of the gear.

Metal Casting: Molten metal, such as stainless steel or carbon steel, is poured into the ceramic moulds to form the gear components. This process ensures excellent detail reproduction and minimal material wastage.

Solidification and Cooling: Once cast, the metal solidifies within the mould, forming the gear components. The castings are then cooled and removed from the moulds.

Precision Machining:


Following the casting process, the gear components undergo precision machining to achieve the final dimensions, surface finish, and tooth profiles required for optimal performance. Our precision machining capabilities include:

Cnc Machining: We utilise advanced CNC machining centres equipped with multi-axis capabilities to accurately machine the gear components according to precise specifications.

Turning and Milling: Our machining processes include turning and milling operations, which allow us to achieve complex geometries and precise tolerances for gear teeth and other features.

Grinding: Gear teeth are ground to achieve the required tooth profile, surface finish, and dimensional accuracy, ensuring smooth and efficient gear operation.

Finishing Operations: Additional finishing operations such as deburring, polishing, and surface treatments are carried out to enhance the appearance and performance of the gears.

Materials and Standards:


We work with a variety of materials suitable for gear manufacturing, including stainless steel, carbon steel, and other alloys. Our gear components comply with industry standards such as ASTM, BS, and DIN, ensuring quality and reliability in every product.

Quality Assurance:


At A & M Manufacturing Company Ltd, quality is paramount. We adhere to rigorous quality control measures throughout the manufacturing process, including inspection and testing of raw materials, in-process inspections, and final product verification. Our commitment to quality ensures that every gear component meets or exceeds the highest standards of performance and reliability.

With our advanced capabilities in investment casting and precision machining, combined with our dedication to quality and customer satisfaction, A & M Manufacturing Company Ltd stands ready to meet the gear manufacturing needs of industries ranging from automotive and aerospace to industrial machinery and beyond.

Our Service:


1.Manufacturing process:silica sol or water glass investment casting
2.Various material:carbon steel, stainless steel, duplex steel, aluminum alloy, copper alloy, ductile iron.
3.standards:ASTM,JIS,BS,DIN,EN,ISO
4.capacity:1000 tonnes/annual
5.Application: Automotive & Transportation compoents; Railway system parts; Mining Machinery Parts; General industrial equipment; Home Appliance; Agricultural Machinery Parts and more
6.Highly intricate and complex parts and components can be manufactured using silica investment casting technique.









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Our Advantage


A&M's Advanced Silica Sol Precision Investment Casting Process


At A&M Manufacturing Company Ltd, we leverage the cutting-edge silica sol precision investment casting process to craft a diverse range of ultra-thin, high-precision, and intricately shaped casting parts. Our expertise extends to working with high-temperature alloys, aluminium alloys, and stainless steel, allowing us to fulfil the most demanding specifications and requirements.

Wide Range of Raw Materials


We utilise a wide array of raw materials to cater to diverse client needs. Our materials include AISI grades such as SS316L, 316, and 304, as well as specialised alloys like 8630, 4340, 4140, and 17-4PH. Additionally, we work with DIN standards 1.4581 and 1.4408, as well as JIS grades SCS13 and SCS14. Our material capabilities extend to aluminium alloys, copper, iron, and more.

Investment in Foundries and Machining Workshops


Over the years, A&M has made significant investments in our foundries and machining workshops in China. This strategic investment allows us to ensure exceptional product accuracy, ranging between CT4 and CT7, through our refined silica sol investment casting technique. With a surface roughness lower than 1.6μM, our advanced technology enables us to produce defect-free products, eliminating issues such as porosity, slag inclusion, and shrinkage while ensuring uniform density throughout the casting.

Commitment to Quality


Quality is at the forefront of everything we do at A&M. We adhere to the highest standards to ensure that all our products meet stringent quality criteria. Every casting part we produce is checked by our Chinese foundries and ourselves in the UK.

Flexible Production to Meet Standards and Requirements


Whether standard or non-standard, our casting parts comply with internationally recognised standards such as ASTM, AISI, DIN, BS, and JIS. Moreover, we are dedicated to meeting our customers' specific requirements, tailoring our products to their unique needs and specifications.

Diverse Applications Across Industries


Our products find application across a multitude of industries, including mining and construction machinery, oil and gas, marine, locomotive, automotive, and electrical components. With our versatile capabilities and commitment to quality, we serve as a trusted partner for clients across various sectors, delivering solutions that exceed expectations.



Company Overview

Based in the UK, A & M Manufacturing Company Ltd has over 30 years of invaluable experience in the foundry and general metalworking industry. Our years of innovation and experience have firmly established us as a leader in the field. With over 10 years of dedicated effort in establishing strong relationships with China and Taiwan, we have built an extensive and robust manufacturing network. This network not only enhances our extreme competitiveness but also empowers us to consistently deliver parts of uncompromising quality. Our commitment to excellence and our extensive manufacturing network make us your ideal partner for precision manufacturing solutions.


We take pride in our specialisation across a diverse spectrum of manufacturing processes, encompassing all types of casting techniques. Our exceptional expertise shines through in our mastery of investment casting, sand casting, shell mould casting, and gravity die casting. Beyond casting services, our capabilities extend to fabrication, forging, stamping, and precision machining from solid parts. Whether you require parts in small, medium, or large volumes, we have the flexibility to cater to your needs, ranging from class 1 aerospace castings to finely crafted machined components. Moreover, our commitment to excellence extends to the design stage, where we offer valuable guidance on both shape and material specifications.


As a professional provider of manufacturing solutions and services, we go beyond offering casting, forging, and other metalworking services. Our services include in-house tooling design and product concept consultancy. Our team of experienced engineers has tackled a wide array of complex and challenging projects spanning various industries and applications. Whether you approach us with concepts, samples, or drawings, we have the capability to design and manufacture suitable tools to meet your manufacturing needs. Regardless of the complexity of your projects, A & M Manufacturing Company Ltd can effectively provide you with the best solution, ensuring the required tolerances while maintaining cost-effectiveness.


In addition to all the manufacturing solutions and services we provide, we offer flexible supply options to our customers owing to our UK stock holding facilities, ensuring timely and reliable delivery of your products, solidifying our position as your long-term, trustworthy partner. For more information, please don’t hesitate to contact us.

Advanced Production Facilities and Equipment
Quality Assurance

As a professional manufacturing solutions provider and product supplier, we offer top-quality products and also oversee the entire manufacturing process. From the initial steps to the final stages, we ensure that every aspect of the products meets customers’ requirements. This includes design concepts, drawings, dimensions, chemical attributes, surface finish, and various other aspects, all the way to the finished products delivered to the customers’ doorsteps. We are fully equipped with the most advanced inspection facilities, including Coordinate Measuring Machines (CMMs), X-ray and CT scanning, Non-Destructive Testing (NDT), Ultrasonic detectors, and many more.


At A & M Manufacturing, there’s never a shadow of doubt when we send out a product. We consistently uphold high-quality standards, and our risk-management approach extends to all our valued customers, a source of our pride.

Production Capabilities

Our investment casting technique can produce castings weighing from 1g to 100kg, with tolerances ranging from CT4 to CT9, utilising various materials including carbon steel, stainless steel, aluminium, cast iron, and heat-resistant and wear-resistant alloys, among others. Equipment in our investment casting production line includes precision wax injection systems, automated shell-making robots, automated de-waxing and pouring systems, and induction furnaces. Annually, we supply over 5000 tonnes of investment casting parts and components.


For shell mould casting, we are capable of producing parts and components weighing from a few grams to 50kg. We use a wide range of materials such as carbon steel, stainless steel, aluminium, and special alloys. Our production lines feature pattern-making machines, shell moulding machines, flash fire ovens, and automated sand recovery and reclamation systems. Annually, we produce over 5000 tonnes of shell mould castings.


In our sand casting foundries, we utilise Disamatic green sand moulding machines, 3D sand printing systems, robotic handling systems, and sand reclamation systems, capable of producing top-quality sand castings ranging from 200g to 100 tonnes. We use a wide range of materials, including ferrous and non-ferrous metals, various kinds of alloys, and special alloys. Our annual sand casting production and supply volume reaches up to 10,000 tonnes.


Our gravity die casting process can produce parts and components weighing from 100g to 25kg. We mainly use aluminium for this casting technique but also include alloys such as zinc, copper, magnesium, steels, and cast irons. Our foundries are equipped with automatic dosing furnaces, tilt pouring machines, thermal imaging and monitoring equipment, and automated core setting and mould assembly. Our annual supply of gravity die castings reaches up to 5000 tonnes.


Our forging technique utilises various types of materials, including both ferrous and non-ferrous metals such as carbon steel, alloy steel, stainless steel, aluminium, zinc, brass, bronze, and various heat and wear-resistant alloys. We are capable of producing forged parts ranging from 5kg to 6 tonnes, with a maximum length of 12 metres. Our forging facilities feature hydraulic forging presses up to 10,000 tonnes, hammer forging presses, ring rolling machines, and more. Each year, we supply over 10,000 tonnes of forging components.


Additionally, we offer precision machining services, featuring 4-axis and 5-axis CNC Machining centres for products with intricate geometry or requiring enhanced precision, along with various surface finishing services.

Advanced Manufacturing Techniques
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