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Turbocharger Housing Investment Castings
Turbocharger Housing Investment Castings
Turbocharger Housing Investment Castings

Turbocharger Housing Investment Castings

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Payment Type:T/T
Incoterm:FOB,CFR,CIF
Min. Order:10 Piece/Pieces
Transportation:Ocean,Land,Air
Port:Tianjin
Product Attributes

BrandA&M Manufacturing Company Ltd

CustomisationDrawings or Samples

CertificationsISO9001; IATF16949; AS9100

ProcessInvestment Casting

MaterialsStainless Steel; Carbon Steel; Aluminium

Packaging & Delivery
Selling Units : Piece/Pieces
Package Type : Export standard packing
Product Description

What Are Turbocharger Housings?


Turbocharger housings are integral components of turbocharger systems used in internal combustion engines, particularly in vehicles and industrial machinery. These housings serve as enclosures for the turbocharger's internal components, including the turbine wheel and compressor wheel. They play a crucial role in directing and controlling the flow of exhaust gases and intake air within the turbocharger assembly.


The primary function of a turbocharger housing is to house and support the turbine and compressor sections of the turbocharger. The housing is designed to withstand high temperatures and pressures generated by the engine's exhaust gases and the compressed air entering the engine. It also provides mounting points for the turbocharger assembly within the engine compartment.

Turbocharger housings are typically manufactured using materials such as cast iron, aluminium alloy, or stainless steel, depending on the specific requirements of the application. These materials offer excellent heat resistance, durability, and corrosion resistance, ensuring the longevity and reliability of the turbocharger housing in harsh operating conditions.

In operation, exhaust gases from the engine are directed into the turbine housing, where they drive the turbine wheel, causing it to rotate. The rotation of the turbine wheel is transferred to the connected compressor wheel via a shaft, resulting in the compression of intake air. The compressed air is then directed into the engine's intake manifold, where it mixes with fuel for combustion, increasing engine power and efficiency.

Turbocharger housings are critical components in turbocharged engines, contributing to improved engine performance, fuel efficiency, and reduced emissions. Their design and construction must adhere to stringent quality standards to ensure optimal performance and reliability in demanding operating environments.


Materials

Turbocharger housings can be manufactured using a variety of materials, each offering different properties and benefits. Some common materials available for turbocharger housing include:

Cast Iron: Cast iron is a popular choice for turbocharger housings due to its high strength, thermal stability, and resistance to corrosion and heat. It provides excellent durability and reliability in high-temperature environments.

Aluminium Alloy: Aluminium alloy housings are lightweight and offer good thermal conductivity, making them suitable for applications where weight reduction and heat dissipation are important. They also provide corrosion resistance and can be easily machined for intricate designs.

Stainless Steel: Stainless steel housings are known for their exceptional corrosion resistance, durability, and strength. They can withstand high temperatures and harsh operating conditions, making them ideal for turbocharger applications in marine, automotive, and industrial settings.

Titanium Alloy: Titanium alloy housings offer a combination of high strength, low density, and excellent corrosion resistance. They are particularly well-suited for high-performance turbocharger applications where weight reduction and durability are critical.

Nickel-Based Alloys: Nickel-based alloys, such as Inconel, offer superior heat resistance and mechanical properties at elevated temperatures. They are commonly used in turbocharger housings for high-performance engines, where extreme operating conditions are encountered.

Composite Materials: Composite materials, such as reinforced plastics or carbon fibre composites, are increasingly being used in turbocharger housings to achieve a balance of strength, weight reduction, and corrosion resistance. These materials offer excellent design flexibility and can be tailored to specific performance requirements.

Each of these materials has its own advantages and limitations, and the choice of material depends on factors such as operating conditions, performance requirements, cost considerations, and manufacturability.

Our Capabilities


A&M Manufacturing Company Ltd boasts extensive capabilities in manufacturing turbocharger housings utilising the Investment Casting technique, providing high-quality components for various industries. Our expertise in investment casting ensures precise and intricate designs, resulting in turbocharger housings that meet stringent performance requirements.

Using the investment casting process, we can produce turbocharger housings with complex geometries and thin walls, offering superior strength and durability. This technique allows for the production of intricate internal passages and features, optimising airflow and performance.

Our manufacturing process adheres to strict quality standards, and we hold certifications such as ISO 9001 and other relevant industry certifications. These certifications ensure that our turbocharger housings meet the highest quality and performance standards, providing reliability and longevity in demanding operating environments.

Furthermore, our investment casting facilities are equipped with advanced equipment, including automated wax injection machines, automated shell-making robots, and automated pouring systems. These state-of-the-art technologies enable precise and consistent casting, minimising defects and ensuring uniformity in production.

In addition to our advanced manufacturing capabilities, A&M Manufacturing Company Ltd offers UK stockholding facilities, providing quick access to inventory and reducing lead times for our customers. Our large manufacturing networks in China allow us to offer competitive prices without compromising on quality, making us a preferred partner for turbocharger housing production.

Whether for automotive, marine, or industrial applications, our turbocharger housings meet the highest standards of performance, durability, and reliability. With our commitment to quality, advanced manufacturing capabilities, and competitive pricing, A&M Manufacturing Company Ltd is your trusted partner for turbocharger housing solutions.

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Company Overview

Based in the UK, A & M Manufacturing Company Ltd has over 30 years of invaluable experience in the foundry and general metalworking industry. Our years of innovation and experience have firmly established us as a leader in the field. With over 10 years of dedicated effort in establishing strong relationships with China and Taiwan, we have built an extensive and robust manufacturing network. This network not only enhances our extreme competitiveness but also empowers us to consistently deliver parts of uncompromising quality. Our commitment to excellence and our extensive manufacturing network make us your ideal partner for precision manufacturing solutions.


We take pride in our specialisation across a diverse spectrum of manufacturing processes, encompassing all types of casting techniques. Our exceptional expertise shines through in our mastery of investment casting, sand casting, shell mould casting, and gravity die casting. Beyond casting services, our capabilities extend to fabrication, forging, stamping, and precision machining from solid parts. Whether you require parts in small, medium, or large volumes, we have the flexibility to cater to your needs, ranging from class 1 aerospace castings to finely crafted machined components. Moreover, our commitment to excellence extends to the design stage, where we offer valuable guidance on both shape and material specifications.


As a professional provider of manufacturing solutions and services, we go beyond offering casting, forging, and other metalworking services. Our services include in-house tooling design and product concept consultancy. Our team of experienced engineers has tackled a wide array of complex and challenging projects spanning various industries and applications. Whether you approach us with concepts, samples, or drawings, we have the capability to design and manufacture suitable tools to meet your manufacturing needs. Regardless of the complexity of your projects, A & M Manufacturing Company Ltd can effectively provide you with the best solution, ensuring the required tolerances while maintaining cost-effectiveness.


In addition to all the manufacturing solutions and services we provide, we offer flexible supply options to our customers owing to our UK stock holding facilities, ensuring timely and reliable delivery of your products, solidifying our position as your long-term, trustworthy partner. For more information, please don’t hesitate to contact us.

Advanced Production Facilities and Equipment
Quality Assurance

As a professional manufacturing solutions provider and product supplier, we offer top-quality products and also oversee the entire manufacturing process. From the initial steps to the final stages, we ensure that every aspect of the products meets customers’ requirements. This includes design concepts, drawings, dimensions, chemical attributes, surface finish, and various other aspects, all the way to the finished products delivered to the customers’ doorsteps. We are fully equipped with the most advanced inspection facilities, including Coordinate Measuring Machines (CMMs), X-ray and CT scanning, Non-Destructive Testing (NDT), Ultrasonic detectors, and many more.


At A & M Manufacturing, there’s never a shadow of doubt when we send out a product. We consistently uphold high-quality standards, and our risk-management approach extends to all our valued customers, a source of our pride.

Production Capabilities

Our investment casting technique can produce castings weighing from 1g to 100kg, with tolerances ranging from CT4 to CT9, utilising various materials including carbon steel, stainless steel, aluminium, cast iron, and heat-resistant and wear-resistant alloys, among others. Equipment in our investment casting production line includes precision wax injection systems, automated shell-making robots, automated de-waxing and pouring systems, and induction furnaces. Annually, we supply over 5000 tonnes of investment casting parts and components.


For shell mould casting, we are capable of producing parts and components weighing from a few grams to 50kg. We use a wide range of materials such as carbon steel, stainless steel, aluminium, and special alloys. Our production lines feature pattern-making machines, shell moulding machines, flash fire ovens, and automated sand recovery and reclamation systems. Annually, we produce over 5000 tonnes of shell mould castings.


In our sand casting foundries, we utilise Disamatic green sand moulding machines, 3D sand printing systems, robotic handling systems, and sand reclamation systems, capable of producing top-quality sand castings ranging from 200g to 100 tonnes. We use a wide range of materials, including ferrous and non-ferrous metals, various kinds of alloys, and special alloys. Our annual sand casting production and supply volume reaches up to 10,000 tonnes.


Our gravity die casting process can produce parts and components weighing from 100g to 25kg. We mainly use aluminium for this casting technique but also include alloys such as zinc, copper, magnesium, steels, and cast irons. Our foundries are equipped with automatic dosing furnaces, tilt pouring machines, thermal imaging and monitoring equipment, and automated core setting and mould assembly. Our annual supply of gravity die castings reaches up to 5000 tonnes.


Our forging technique utilises various types of materials, including both ferrous and non-ferrous metals such as carbon steel, alloy steel, stainless steel, aluminium, zinc, brass, bronze, and various heat and wear-resistant alloys. We are capable of producing forged parts ranging from 5kg to 6 tonnes, with a maximum length of 12 metres. Our forging facilities feature hydraulic forging presses up to 10,000 tonnes, hammer forging presses, ring rolling machines, and more. Each year, we supply over 10,000 tonnes of forging components.


Additionally, we offer precision machining services, featuring 4-axis and 5-axis CNC Machining centres for products with intricate geometry or requiring enhanced precision, along with various surface finishing services.

Advanced Manufacturing Techniques
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